I
nternet gathering place for custom rod builders
  • Custom Rod Builders - This message board is provided for your use by the sponsors listed on the left side of the page. Feel free to post any question, answers or topics related in any way to custom building. When purchasing products please remember those who sponsor this board.

  • Manufacturers and Vendors - Only board sponsors are permitted and encouraged to promote and advertise products on the board. You may become a sponsor for a nominal fee. It is the sponsor fees that pay for this message board.

  • Rules - Rod building is a decent and rewarding craft. Those who participate in it are assumed to be civilized individuals who are kind and considerate in their dealings with others. Please respond to others in the same fashion in which you would like to be responded to. Registration IS NOW required in order to post. You must include your actual First and Last name and a correct email address when registering or posting. Posts which are inflammatory, insulting, or that fail to include a proper name and email address will be removed and the persons responsible will be barred from further participation.

    Registration is now required in order to post. You must include your actual First and Last name and a correct email address when registering or posting.
SPONSORS

2024 ICRBE EXPO
CCS Database
Custom Rod Symbol
Common Cents Info
American Grips Piscari
American Tackle
Anglers Rsrc - Fuji
BackCreek Custom Rods
BatsonRainshadowALPS
CRB
Cork4Us
HNL Rod Blanks–CTS
Custom Fly Grips LLC
Decal Connection
Flex Coat Co.
Get Bit Outdoors
HFF Custom Rods
HYDRA
Janns Netcraft
Mudhole Custom Tackle
MHX Rod Blanks
North Fork Composites
Palmarius Rods
REC Components
RodBuilders Warehouse
RodHouse France
RodMaker Magazine
Schneiders Rod Shop
SeaGuide Corp.
Stryker Rods & Blanks
TackleZoom
The Rod Room
The FlySpoke Shop
USAmadefactory.com
Utmost Enterprises
VooDoo Rods

cutting fiberglass blanks
Posted by: Jim Colombo (---.ph.ph.cox.net)
Date: September 17, 2013 10:49AM

I have to cut some fiberglass blanks so I can put on ferrules. What is the best way to cut fiberglass???

Thanks

Options: ReplyQuote
Re: cutting fiberglass blanks
Posted by: Terry Turner (---.hsd1.or.comcast.net)
Date: September 17, 2013 10:54AM

Fiberglass is a little easier than graphite. If you have a dremel tool, just wrap the blank with masking tape to give you a straight line. Use a reinforced cut off wheel and work around the blank at the edge of the tape.

If you don't have a dremel, the best hand tool is a triangular file. Score the blank at the edge of the tape and continue around the blank until you get through it. If you don't have a triangular file, the corner of a regular bastard mill file works okay as well.

Glass is less prone to splintering compared to graphite but these methods are proven to work well.

Terry

Options: ReplyQuote
Re: cutting fiberglass blanks
Posted by: roger wilson (---.hsd1.mn.comcast.net)
Date: September 17, 2013 11:09AM

Jim,
If you are going to be doing much rod building, do yourself a favor and buy a mini chop saw with an abrasive wheel on it. It makes quick and easy work of such chores:

[www.harborfreight.com]

Remove the blade and guard that comes with the saw and replace with an abrasive disk:

[www.harborfreight.com]

The saw will quickly cut square and cleanly any sort of material including fiberglass and graphite blanks.

I modified the saw that I purchased by removing all of the alignment and items on the bed or the saw. Then, I replaced the guides by adding a single 1/4 x 1/4 angled aluminum that was placed perpendicular to the cutting wheel.
I only have one use for the saw and that is to make square cuts on rod stock. It works very well and takes up very little room in the shop.
I mounted the saw on a board with rubber feet so that it had some beef to it and would stay in place on the bench while chopping.

Be safe

Options: ReplyQuote
Re: cutting fiberglass blanks
Posted by: Jim Colombo (---.ph.ph.cox.net)
Date: September 17, 2013 11:23AM

Thanks guys

Jim

Options: ReplyQuote
Re: cutting fiberglass blanks
Posted by: Abram Harrison (---.dsl.teksavvy.com)
Date: September 17, 2013 06:28PM

I wrap the area I am cutting with tape and use a hacksaw and sand my cut to square if it isn't square to start.

Options: ReplyQuote
Re: cutting fiberglass blanks
Posted by: Tom Kirkman (Moderator)
Date: September 17, 2013 07:29PM

All the tips you have been given are very good. If you want more, there was an article in a recent RodMaker issue on the various methods and the results that each one provided. Close-up photos were provided for visual inspection.

..........

Options: ReplyQuote
Re: cutting fiberglass blanks
Posted by: bill boettcher (---.dyn.optonline.net)
Date: September 17, 2013 08:50PM

Adams way is what I do

Scratch all around the blank - then go into it so as to cut the fibers around it

Works well on graphite glass - Just cut it
Then sand the edges

Bill - willierods.com

Options: ReplyQuote
Re: cutting fiberglass blanks
Posted by: Greg Cudnik (---.hsd1.pa.comcast.net)
Date: September 18, 2013 08:42AM

Tom, which issue was is?

Options: ReplyQuote
Re: cutting fiberglass blanks
Posted by: Tom Kirkman (Moderator)
Date: September 18, 2013 08:59AM

Volume 15 #4.

.............

Options: ReplyQuote
Re: cutting fiberglass blanks
Posted by: Jay Lancaster (---.hsd1.sc.comcast.net)
Date: September 18, 2013 07:00PM

On thin blanks I typically us a dremel with a cutoff wheel. On large blanks I use a fine tooth hacksaw.

Options: ReplyQuote


Sorry, only registered users may post in this forum.
Webmaster