I
nternet gathering place for custom rod builders
  • Custom Rod Builders - This message board is provided for your use by the sponsors listed on the left side of the page. Feel free to post any question, answers or topics related in any way to custom building. When purchasing products please remember those who sponsor this board.

  • Manufacturers and Vendors - Only board sponsors are permitted and encouraged to promote and advertise products on the board. You may become a sponsor for a nominal fee. It is the sponsor fees that pay for this message board.

  • Rules - Rod building is a decent and rewarding craft. Those who participate in it are assumed to be civilized individuals who are kind and considerate in their dealings with others. Please respond to others in the same fashion in which you would like to be responded to. Registration IS NOW required in order to post. You must include your actual First and Last name and a correct email address when registering or posting. Posts which are inflammatory, insulting, or that fail to include a proper name and email address will be removed and the persons responsible will be barred from further participation.

    Registration is now required in order to post. You must include your actual First and Last name and a correct email address when registering or posting.
SPONSORS

2024 ICRBE EXPO
CCS Database
Custom Rod Symbol
Common Cents Info
American Grips Piscari
American Tackle
Anglers Rsrc - Fuji
BackCreek Custom Rods
BatsonRainshadowALPS
CRB
Cork4Us
HNL Rod Blanks–CTS
Custom Fly Grips LLC
Decal Connection
Flex Coat Co.
Get Bit Outdoors
HFF Custom Rods
HYDRA
Janns Netcraft
Mudhole Custom Tackle
MHX Rod Blanks
North Fork Composites
Palmarius Rods
REC Components
RodBuilders Warehouse
RodHouse France
RodMaker Magazine
Schneiders Rod Shop
SeaGuide Corp.
Stryker Rods & Blanks
TackleZoom
The Rod Room
The FlySpoke Shop
USAmadefactory.com
Utmost Enterprises
VooDoo Rods

Dusty cork collection
Posted by: Robert Parbus (---)
Date: October 16, 2023 07:21AM

I've just started turning cork. What a mess, especially in a small shop/room. Wondering what anyone else might do for dust collection?
I was looking at the Rockwell Dust right. Of course I'll always where some sort of mask.

Options: ReplyQuote
Re: Dusty cork collection
Posted by: Tom Kirkman (Moderator)
Date: October 16, 2023 09:14AM

Shop vacs can work fairly well but you'll clog their filters relatively quick. One cheap solution that works well is a simple box fan with a fine furnace filter taped to the front. Set the fan switch to pull air through the filter and set it just behind the chuck on your lathe. Very inexpensive and works pretty darn well.

............

Options: ReplyQuote
Re: Dusty cork collection
Posted by: Michael Danek (192.183.59.---)
Date: October 16, 2023 10:11AM

What might work is the nozzle of a shop vac taped near the generation of the dust. I do it turning cork on my drill press. And yes, you'll have to take the filter out regularly and tap it over a trash can to clear it..

Options: ReplyQuote
Re: Dusty cork collection
Posted by: Donald La Mar (---)
Date: October 16, 2023 10:18AM

Do it outside if your weather and situation permits. I mount a make shift lathe on saw horses outside the garage and have at it 10 months a year. Wear a mask for fine particles and use a leaf blower to disburse the mess afterwards.

Tom's suggestion above works well - I've used it in the past when carving cork duck decoys - provided the fan and motor can move a large volume of air and the filter is suitable to the task and frequently cleaned or replaced.

Options: ReplyQuote
Re: Dusty cork collection
Posted by: John Cates (Moderator)
Date: October 16, 2023 02:27PM

Do you have an outdoor table? Use the Flex Coat Lathe Setup with a drill you already have outside and let the dust fly. No filters, fans or vacs needed. As easy as it gets.

[flexcoat.com]

[www.youtube.com]

Flex Coat Company
Professional Rod Building Supplies
www.flexcoat.com

Options: ReplyQuote
Re: Dusty cork collection
Posted by: roger wilson (---)
Date: October 16, 2023 03:50PM

A few ideas.

I shop vaccum works very well for dust collection.

I made an L shaped stand from lumber such that the hole holding the floor vacuum attachment is placed - so that the line of the floor vacuum attachment is in line with the center of the mandrel holding the cork grip being turned.

In addition, purchase or make a water filter that fits in between the vacuum hose and the inlet to the shop vaccum

The idea of a water filter, is that the air for the vacuum comes from the bottom of a water filled bucket. The inlet for the filter comes in the top of the bucket and above the water line. Hence, all of the wir is filtered by the water and virtually none of the dust ends up in the vacuum filter.

For example:
This is a do it yourself water filter for the vacuum itself:
[www.instructables.com]

Here is a do it yourself water filter for your shop vacuum that will cost less than $10.
[www.youtube.com]

----------------------------------
I use a shop vacuum floor attachment similar to this one:
[www.lowes.com]

I then took a 2x6 and drill a hole in one of the pieces at the correct height to hold the vacuum cleaner nozzle -- that is about a 2 1/2 to 2 3/4 inch hole to slip the attachment end of the nozzle in the board. Then, another piece of the board is cut to form the base of the stand. Then, the top of the L is screwed to the bottom of the L to complete the stand. Slip the nozzle into the stand, connect the hose to the nozzle and after adjusting the position to collect the dust from sanding and you will be in a nearly 100% dust free environment. Also, by combining the water filter in front of the shaop vacuum, there will be very little dust coming into the vacuum to plug up its filter.

Best wishes

Options: ReplyQuote
Re: Dusty cork collection
Posted by: Kerry Hansen (---.wavecable.com)
Date: October 16, 2023 03:54PM

Robert Parbus Wrote:
-------------------------------------------------------
> I've just started turning cork. What a mess,
> especially in a small shop/room. Wondering what
> anyone else might do for dust collection?
> I was looking at the Rockwell Dust right. Of
> course I'll always where some sort of mask.


Years ago I bit the bullet and put a Cyclone vac sys in my shop

Options: ReplyQuote
Re: Dusty cork collection
Posted by: John Cates (Moderator)
Date: October 16, 2023 03:59PM

Here is another solution to the clogged filter problem for shop vacs:
[mullettools.com]

Flex Coat Company
Professional Rod Building Supplies
www.flexcoat.com

Options: ReplyQuote
Re: Dusty cork collection
Posted by: Tom Kirkman (Moderator)
Date: October 16, 2023 04:09PM

Something I forgot to mention on the box fan system.... to clean the filter just put it on the reverse side of the fan and turn the fan on for about 10 seconds.

...................

Options: ReplyQuote
Re: Dusty cork collection
Posted by: Kendall Cikanek (---)
Date: October 16, 2023 09:11PM

Another part of the solution is to make less dust by getting close to shape before going to fine grit abrasives.

Options: ReplyQuote
Re: Dusty cork collection
Posted by: Rick Handrick (---.res.spectrum.com)
Date: October 17, 2023 08:36AM

I try my best not to turn cork indoors - but I have an Oneida Dust Deputy in-line with my shop vac. It’s a cyclone dust collector and it works very well. Set the vacuum nozzle as close to the grip as possible, and I do most of the shaping with a Stanley Sure Form plane and 40-80 grit belt sander belts to minimize the fine particle creation. I guess it beats turning outside in January when it’s 30 below zero ????

Options: ReplyQuote
Re: Dusty cork collection
Posted by: Kendall Cikanek (---)
Date: October 17, 2023 09:46AM

Rick Handrick Wrote:
-------------------------------------------------------
> I try my best not to turn cork indoors - but I
> have an Oneida Dust Deputy in-line with my shop
> vac. It’s a cyclone dust collector and it works
> very well. Set the vacuum nozzle as close to the
> grip as possible, and I do most of the shaping
> with a Stanley Sure Form plane and 40-80 grit belt
> sander belts to minimize the fine particle
> creation. I guess it beats turning outside in
> January when it’s 30 below zero ????

Yes, I used to live well north of Duluth in Minnesota. You learn to work indoors. The grill cleaning blocks made out of pumice stone also work well for close to final shaping. They can be readily shaped into smooth profiles. Wooden boat builders use them to help fair. You can see the term “fart block” in that community regarding them because of a slight sulfuric odor they release.

Options: ReplyQuote


Sorry, only registered users may post in this forum.
Webmaster