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Turning Acrylic
Posted by: Scott Cmelik (132.3.49.---)
Date: March 16, 2014 08:37AM

I have been looking at a lot of grips in the picture and I am really liking the look of adding acrylic accents to my new rod build. My question is can acrylic be turned on a drill lathe and shaped with sandpaper? I don't have a true lathe or gouges to use, so I am concered about trying to turn it with sandpaper and putting scratches in it and then it turning at a much slower rate than the cork.

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Re: Turning Acrylic
Posted by: Tom Kirkman (Moderator)
Date: March 16, 2014 09:33AM

We've had many articles on various uses and methods for using acrylic in RodMaker. Yes, you can shape it with sandpaper but expect to take a long, long time. It's hard stuff and the actual sizing and shaping is much more easily done with a scraper (or reverse scraper) than with sandpaper.

Scratches are removed by sanding with progressively finer and finer grades of sandpaper. I finish my acrylic pieces by going up through about 600 grit and then polishing with blue Dico plastic polish. There are other ways to finish them, of course, such as the excellent micro mesh sanding papers, but I find the former to give equal results much more quickly and with less work.

Here's a couple of clear ones where clarity is particularly important. But all these materials are similar and can be handled the same way.

[www.rodbuilding.org]

[www.rodbuilding.org]

.................

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Re: Turning Acrylic
Posted by: Scott Cmelik (132.3.49.---)
Date: March 16, 2014 09:41AM

thanks Tom. When you say scraper are you talking a lathe gouge or a different tool all together? Right now I am considering this but like I said before I want to use it as accents so it will be integrated with cork rings so its gonna be shaped all together which is going to make for some issues I am concerned.

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Re: Turning Acrylic
Posted by: Tom Kirkman (Moderator)
Date: March 16, 2014 09:43AM

Yes, it's a lathe turning tool. Some turn acrylic with actual gouges or even skews, but I find a round nose scraper works best for me.

...............

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Re: Turning Acrylic
Posted by: Scott Cmelik (132.3.49.---)
Date: March 16, 2014 10:12AM

thanks tom. I think this i am going to have to sideline this project for right now unfortunately.

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Re: Turning Acrylic
Posted by: bill boettcher (---.dyn.optonline.net)
Date: March 16, 2014 10:43AM

Tom

What type of glue did you use to glue them on I figured glue would show up under them

Bill - willierods.com

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Re: Turning Acrylic
Posted by: Tom Kirkman (Moderator)
Date: March 16, 2014 10:53AM

You color the epoxy.

..................

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Re: Turning Acrylic
Posted by: bill boettcher (---.dyn.optonline.net)
Date: March 16, 2014 02:39PM

Tint rod bond ???

Bill - willierods.com

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Re: Turning Acrylic
Posted by: Tom Kirkman (Moderator)
Date: March 16, 2014 04:16PM

I use a liquid epoxy for that, but you can color RodBond if you wish.

............

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Re: Turning Acrylic
Posted by: Robert A. Guist (---.dhcp.embarqhsd.net)
Date: March 16, 2014 04:25PM

Hello Bill.

I only find 2 Acrylic articles, 1 (the main one) V13-#6 Pg. 10("Crystal Clear Acrylic Handles"), the second in V14 #4 Pg. 19("Acrylic Turning Tips").
There is also an article in V8 #5 Pg. 10("Turning Polyester Castings"), and if you want to learn how to make polyester castings there is an article("Adventures In Polyester Casting") in the V8 #3 RM magazine.

Note to TOM the article in V8 #5 states "Joe's original article on casting and using polyester resin appeared in the Volume 8, Number 4 issue of RodMaker Magazine." when in fact it is in the V8 #3.

Hope That Helps Bill.

Tight Wraps.

Bob,

New Bern, NC.

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Re: Turning Acrylic
Posted by: Phil Erickson (---.dsl.pltn13.sbcglobal.net)
Date: March 16, 2014 05:42PM

Using sandpaper when turning acrylic together with cork is a real problem! They cut a vastly different rates! The cork will cut so much faster, that keeping them even is almost impossible without using a tool that allows you to cut the acrylic alone. When close to finishing you can use sandpaper backed by something flat to achieve a scratch free finish.

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Re: Turning Acrylic
Posted by: Ron Hossack (---.spkn.qwest.net)
Date: March 19, 2014 11:43AM

Another thought provoking question.

I'm a scrapper fan myself. I've been using a Poly Urethane glue (think GG type) lately for reel seats and handles.

I do paint (usually white or black) the inside (hole) of the acrylic blanks before gluing.

I also hate turning plastic ... this is what my lathe looks like after turning

[s1.bild.me]

[s1.bild.me]

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Re: Turning Acrylic
Posted by: Victor Heal (---.dhcp.aldl.mi.charter.com)
Date: March 23, 2014 07:01PM

I have seen duck call builders flaming the acrylic lightly with a torch in order to "polish" it. Has anyone tried this?

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